This is another story about the new air launch technology used by Disney. From:
http://disney.go.com/inside/issues/stories/v040831.html
On a hot late-July afternoon, men and women are working in a chain-link enclosure set on a sizzling hot blacktop expanse among some warehouses. A mysterious regiment of black tubes points toward the sky. The atmosphere is businesslike and relaxed, and you'd never guess that this crew is preparing to make magic … with high explosives.
These people are setting up Disneyland's "Disney's Imagine ... A Fantasy in the Sky" fireworks extravaganza, and they go through the same drill more than 200 nights a year. Imagineer Mark Hollingsworth kindly allowed the Insider to view the prep for a fireworks launch, and took time out on the hot tarmac to answer our questions. That afternoon pre-launch drill has taken a change this summer, and the results are cleaner, safer … and utterly spectacular.
What's different now? The fireworks shells for Disneyland's pyrotechnics spectaculars are no longer launched by the traditional black-powder ignition, but by compressed air. Although it's a revolution in pyrotechnic technology, the air launch system is deceptively simple. The shells are loaded into long metal tubes – a whopping 330 of them – then launched by powerful blasts of air precisely timed by computer.
When show time arrives, actual operations are conducted from an unassuming little hut some yards away, where two synchronized computer systems (one for emergency backup) control the show, and a "spotter" stands just outside the door to watch the shells burst overhead and ensure that everything is performing as it should.
The air launch system was developed by Disneyland's own Imagineering staff. No burning black powder means no smoke drifting over the residential neighborhoods that surround the park, plus a safer show. Best of all, according to Hollingsworth, the new system is more precise and can launch shells higher than black powder, enabling spectacular new effects. As Hollingsworth describes it, "It paints a better picture in the sky."
The system makes possible the Mickey head-with-ears effect that is used with great impact in "Disney's Imagine … a Fantasy in the Sky." However, this beautiful moment is just a taste of what the air-launch technology can produce. This summer's show is being used as a "test run" to put the new system through its paces and according to Hollingsworth, "We haven't begun to touch on the creative possibilities this opens up."
Those possibilities will be fully explored in summer 2005, as Disneyland celebrates its 50th anniversary with a lavish birthday fireworks extravaganza. Hollingsworth won't reveal any details of the anniversary spectacular, but he does promise that "all I can say is I think it will be an outstanding show."
The air-launch technology is such a revolutionary step forward that Disney has decided to share it with the pyrotechnics industry as a whole. The Walt Disney Company plans to donate the seven patents produced for the air-launch process to a non-profit group that will license the technology to the rest of the pyrotechnics industry.